The "starting system", the heart of the
electrical system in your car, begins with the Battery. The key is inserted
into the Ignition Switch and then turned to the start position. A
small amount of current then passes through the Neutral Safety
Switch to a Starter Relay or Starter Selenoid which allows high
current to flow through the Battery Cables to the Starter Motor. The
starter motor then cranks the engine so that the piston, moving
downward, can create a suction that will draw a Fuel/Air mixture
into the cylinder, where a spark created by the Ignition System will
ignite this mixture. If the Compression in the engine is high enough
and all this happens at the right Time, the engine will start.
Battery
The automotive battery, also known as
a lead-acid storage battery, is an electrochemical device that
produces voltage and delivers current. In an automotive battery we
can reverse the electrochemical action, thereby recharging the
battery, which will then give us many years of service. The purpose
of the battery is to supply current to the starter motor, provide
current to the ignition system while cranking, to supply additional
current when the demand is higher than the alternator can supply and
to act as an electrical reservoir.
The automotive battery requires special handling.
The electrolyte (water) inside the battery is a mixture of sulfuric
acid and water. Sulfuric acid is very corrosive; if it gets on your
skin it should be flushed with water immediately; if it gets in your
eyes it should be flushed with a mild solution of baking soda and
water immediately and you should see a doctor as soon as possible.
Sulfuric acid will eat through clothing, so it is advisable to wear
old clothing when handling batteries. It is also advisable to wear
goggles and gloves while servicing the battery. When charging, the
battery will emit hydrogen gas; it is therefore extremely important
to keep flames and sparks away from the battery.
Because batteries emit hydrogen gas while
charging, the battery case cannot be completely sealed. Years ago
there was a vent cap for each cell and we had to replenish the cells
when the electrolyte evaporated. Today's batteries (maintenance
free) have small vents on the side of the battery; the gases emitted
have to go through baffles to escape. During this process the liquid
condenses and drops back to the bottom of the battery. There's need
to replenish or add water to the battery.
Today's batteries are rated in cold cranking
amps. This represents the current that the battery can produce for
30 seconds at 0 degrees before the battery voltage drops below 7.2
volts. An average battery today will have a CCA (Cold Cranking Amps)
of 500. With the many different makes and models of cars available
today, batteries will come in many different sizes, but all sizes
come in many CCAs. Make sure you get a battery strong enough to
operate properly in your car. The length of the warranty is not
indicative of the strength of the battery.
Battery cables are large diameter, multistranded
wire which carry the high current (250+ amps) necessary to operate
the starter motor. Some battery cables will have a smaller wire,
soldered to the terminal, which is used to either operate a smaller
device or to provide an additional ground. When the smaller cable
burns it indicates a high resistance in the heavy cable.
Even maintenance free batteries need periodic
inspection and cleaning to insure they stay in good working order.
Inspect the battery to see that it is clean and that it is held
securely in its carrier. Some corrosion naturally collects around
the battery. Electrolyte condensation contains corrosive sulfuric
acid, which eats away the metal of battery terminals, cable ends and
battery holddown parts. To clean away the corrosion, use a mixture
of baking soda and water, and wash all the metal parts around the
battery, being careful not to allow any of the mixture to get into
the battery (batteries with top cell caps and vents). Rinse with
water. Remove the battery cables from the battery (negative cable
first), wire brush the inside of the cable end and the battery post.
Reinstall the cables (negative end last). Coat all exposed metal
parts( paint or grease can be used) so that the sulfuric acid cannot
get on the metal.
Ignition Switch
The ignition switch allows the driver to distribute electrical
current to where it is needed. There are generally 5 key switch
positions that are used:
1) Lock-
All circuits are open ( no current supplied) and the steering wheel
is in the lock position. In some cars, the transmission lever cannot
be moved in this position. If the steering wheel is applying
pressure to the locking mechanism, the key might be hard to turn. If
you do experience this type of condition, try moving the steering
wheel to remove the pressure as you turn the key.
2)
Off- All circuits are open, but the steering wheel can be
turned and the key cannot be extracted.
3)
Run- All circuits, except the starter circuit, are closed
(current is allowed to pass through). Current is supplied to all but
the starter circuit.
4)
Start- Power is supplied to the ignition circuit and the
starter motor only. That is why the radio stops playing in the start
position. This position of the ignition switch is spring loaded so
that the starter is not engaged while the engine is running. This
position is used momentarily, just to activate the starter.
5)
Accessory- Power is supplied to all but the ignition and
starter circuit. This allows you to play the radio, work the power
windows, etc. while the engine is not running.
Most ignition switches are mounted on the
steering column. Some switches are actually two separate parts:
a) The lock
into which you insert the key. This component also contains the
mechanism to lock the steering wheel and shifter.
b)
The switch which contains the actual electrical circuits. It
is usually mounted on top of the steering column just behind the
dash and is connected to the lock by a linkage or rod.
Neutral Safety
Switch
This switch opens (denies current to) the starter circuit when the
transmission is in any gear but Neutral or Park on automatic
transmissions. This switch is normally connected to the transmission
linkage or directly on the transmission. Most cars utilize this same
switch to apply current to the back up lights when the transmission
is put in reverse. Standard transmission cars will connect this
switch to the clutch pedal so that the starter will not engage
unless the clutch pedal is depressed. If you find that you have to
move the shifter away from park or neutral to get the car to start,
it usually means that this switch needs adjustment. If your car has
an automatic parking brake release, the neutral safety switch will
control that function also.
Starter Relay
A relay is a device that allows a small amount of electrical current
to control a large amount of current. An automobile starter uses a
large amount of current (250+ amps) to start an engine. If we were
to allow that much current to go through the ignition switch, we
would not only need a very large switch, but all the wires would
have to be the size of battery cables (not very practical). A
starter relay is installed in series between the battery and the
starter. Some cars use a starter solenoid to accomplish the same
purpose of allowing a small amount of current from the ignition
switch to control a high current flow from the battery to the
starter. The starter solenoid in some cases also mechanically
engages the starter gear with the engine.
Battery Cables
Battery cables are large diameter, multistranded wire which carry
the high current (250+ amps) necessary to operate the starter motor.
Some have a smaller wire soldered to the terminal which is used to
either operate a smaller device or to provide an additional ground.
When the smaller cable burns, this indicates a high resistance in
the heavy cable. Care must be taken to keep the battery cable ends
(terminals) clean and tight. Battery cables can be replaced with
ones that are slightly larger but never smaller.
Starter Motor
The starter motor is a powerful electric motor, with a small gear
(pinion) attached to the end. When activated, the gear is meshed
with a larger gear (ring), which is attached to the engine. The
starter motor then spins the engine over so that the piston can draw
in a fuel/ air mixture, which is then ignited to start the engine.
When the engine starts to spin faster than the starter, a device
called an overrunning clutch (bendix drive) automatically disengages
the starter gear from the engine gear.